Cribbing and Blocking: Protect Yourself

 

Proper cribbing and blocking helps operators set up cranes or other equipment safely on a variety of ground surfaces. Blocking provides a foundation for heavy loads such as outriggers. Cribbing is used to support the outriggers at greater height than blocking can provide.

These measures will help protect you from injury and guide you in choosing the right method of supporting your outriggers or stabilizers. Your safety is Altec’s number one priority, and we want you to know how to safely use your equipment.

For more information refer to OSHA’s standard on cranes and derricks in construction (1926 Subpart CC).

Terms To Know

  • Ground conditions means the ability of the ground to support the equipment.
  • Support materials means blocking, mats, cribbing or similar supporting materials or devices.

Selecting Material

  • Material must be physically capable of handling heavy loads induced by the unit outrigger.
  • Material must not be cracked, deformed, rotten, bent, worn or damaged.
  • Select material that is larger than the foot of the outrigger.
  • Material should be of sufficient thickness, width, and length to prevent shifting, toppling or excessive settlement of the load.
  • Material must be free of oil, grease or debris and kept dry to prevent slippage.

Use of Cribbing and Blocking

  • Personnel should wear steel-toed boots, gloves and eye protection when handling cribbing and blocking.
  • Material must be placed on a firm level base or foundation to properly disperse the weight of the load.
  • Ensure no debris is under the cribbing or blocking which may prevent it from resting firmly on the ground or surface.
  • It should be placed directly beneath the outrigger and stacked to avoid slipping.
  • Frequently inspect cribbing and blocking during unit operation for settling, slippage, cracking, bending, crushing or shear failure.
  • Cribbing should never be taller than twice the width of the blocking base.

General Calculations to Determine the Correct Blocking Size

  • Rule of 5: Take the maximum lifting capacity in tons of the unit such as 50 tons, divide that by 5 = 10 sq. ft. of cribbing or blocking.
  • Rule of 3: Take the square footage of the cranes floats and multiply by 3. Such as a 2×2 float = 4 sq. ft. Take 4 sq. ft. x 3 = 12 sq. ft. of cribbing or blocking.

Examples of Soil Types and Load Bearing Capacities

 

SOIL TYPE LOAD BEARING CAPACITY
Virgin Ground 22 psi
Asphalt 29 psi
Compressed Crushed Stone 36 psi
Clay/Silt Soil, Firm 43 psi
Mixed Granular Soil 51 psi
Firm Compacted Gravel 58 psi
Firm Compacted Gravel (more compacted) 72 psi
Firm Compacted Gravel (more compacted) 109 psi
Brittle Weathered Rock 145 psi
Concrete 1000 psi

*check the load chart or consult the unit manufacturer for the maximum outrigger down pressure for a single outrigger.

Outrigger Pad/Float Size in Square Inches

 

ROUND
24 inch diameter 452 square inches
36 inch diameter 1017 square inches
48 inch diameter 1808 square inches
SQUARE
24 X 24 576 square inches
36 X 36 1296 square inches
48 X 48 2304 square inches

 

Specific Calculations to Determine the Correct Blocking Size

Maximum outrigger down pressure* ÷ outrigger pad/float square inches = amount of pressure per square inch on the blocking material.

Example:

62,800* ÷ 1296 (sq. outrigger pad 36×36) = 48.5 lbs psi

Now consult the soil type chart above. With 48.5 lbs psi, the unit can be safely set up on “Mixed granular soil” or any soil with a higher load bearing pressure than 48.5 lbs psi.

 

OSHA Alliance LogoThrough the OSHA Alliance Program, Altec developed this content for information purposes only. It does not necessarily reflect the official views of OSHA or the U.S. Department of Labor.

5 Important Reminders for Aerial Device Safety!

Aerial devices, usually called bucket trucks, consist of a platform (bucket), an elevating boom assembly, all mounted on a truck chassis. Workers stand in the platform to operate the unit and perform elevated tasks.

Aerial devices are powerful tools equipped with safety features that make working high off the ground easier and safer. However, they can be dangerous when not properly inspected, maintained and operated.

Before you start work, learn how to safely operate these powerful machines to help avoid injury-causing accidents or equipment damage.

5 Important Safety Reminders

  1. Train and Respect – Statistics prove that lack of proper training leads to accidents. Respect your machine and get the right training! These are complex devices with numerous safety features. Read and understand the operator’s manual and manufacturer’s warning decals before using the unit, so you don’t become a statistic.
  2. Maintain and Inspect – Is your aerial device getting the right periodic maintenance? When’s the last time a qualified technician did the required service tasks to keep your unit in shape? As an operator, you need to perform an inspection before each shift. Look for damaged components, loose or missing fasteners, leaks, low fluid or fuel levels. Follow the pre-shift operational inspection steps in the operator’s manual to make sure you know what to inspect.
  3. Confirm and Correct – During your pre-shift inspection, confirm that all controls are properly labeled, functioning correctly and that they return to neutral when released. Set the unit up properly, and ensure it is level within the limits directed by the manufacturer.  Operate the unit through its full range of motion from lower controls before testing the platform controls.  Correct any problems before placing the unit in service.
  4. Wear and Connect – Wear your personal fall protection harness and lanyard and connect it to the designated anchor point on the aerial device. You will be working far above the ground, and your harness and lanyard may save your life if an unforeseen accident occurs. Inspect your fall protection equipment before each use, and store it in a protected location.
  5. Observe and Protect – Pay attention to your surroundings while operating an aerial device. Observe your boom and platform movements and protect yourself from contact with energized electrical lines or components by remaining at least 10 feet away at all times. Watch for obstacles and if necessary, use a spotter to remain clear of hazards.

These five reminders will get you started toward safer aerial device operation. Check your operator’s manual for many other safety requirements and operator responsibilities. The more you learn on the ground, the safer you’ll be in the bucket!

At Altec Sentry, we believe that trained operators are safer operators. For more information on Altec products, operator training and other services, call 800-958-2555 or contact an Altec representative online.

 

 

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Altec Inc.

210 Inverness Center Drive
Birmingham, AL 35242-4834
Phone (205) 991-7733
Fax (205) 408-8601

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